Furnace Raw Material Addition Automation
Challange before Foundrymen
- Reducing the possibility of manual Error which is very high since the Operation
is fully dependant on Operator.
- Making processes Poka Yoke!
- DO IT RIGHT AT THE FIRST TIME
- Reducing holding current consumption by reducing number of sampling in the melting process by proper addition
- Avoiding Calculation Mistakes.
- Avoiding mismatch of Physical Stock and Book Stock!
- Getting real & actual Process data to take rational/better decisions.
- Handling the complexity of different product recipes.
- Increasing customer’s confidence on Processes
- Avoiding last minute P&L adjustments and subsequent bottom line reductions
- Our System provide complete poka yoke to Furnace Raw material Addition process.
- Recipe selection based on Fixed recipe, Available raw material, Returns grade and Result of Spectrometer (OES). Level I- Fixed Recipe | Level II- Semi Dynamic Recipe | Level III- Dynamic Recipe
- Entire processes are under control & Established processes are 100% followed by operators.
- System will regulate the operator and does not allow operator to make mistakes.
- System helps to Achieve DO IT RIGHT AT THE FIRST TIME .
- Right Material + Right Quantity(Kg)= Less Rework+Power Saving+Increased Productivity
- Relief from Raw Material Inventory Mismatch.
- Detailed MIS Report for Better Decision Making.
- Showcase to your buyers and Enhance your Process Reliability.
- Can be upgraded to monitor Temperature & Power along with raw material charging. Sequence of
operation can be defined.